Precision Hybrid Manufacturing System for Complex Tooling Tasks

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Precision Hybrid Manufacturing System for Complex Tooling Tasks

Customization:	Available
Warranty:	2 Year
File Format:	STEP, IGES, SLC, CLI, STL

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Product Description

Overview Key Features Technical Specifications Process Flow Packaging Certifications FAQ

Industrial Overview

The SLM Dual-Laser Metal 3D Printer is a high-efficiency, intelligent, and customized industrial-grade additive manufacturing system specifically designed for aerospace, medical implants, and precision tooling. By integrating dual-laser dynamic coupling technology (500W primary laser + 200W secondary laser), closed-loop powder management (powder utilization rate ≥95.7%), and intelligent quality monitoring (melt pool spectral analysis ±10ºC), the system reliably produces titanium alloy orthopedic implants with 50-200μm porous structures, nickel-based superalloy turbine blades featuring 0.3mm internal cooling channels, and conformal cooling injection molds, complying with ISO/ASTM 52900 additive manufacturing standards and NADCAP aerospace certification requirements.

Basic Information

Parameter	Details
Nozzle Number	Dual-Laser
Connection	WiFi
Precision	<100μm
Thickness	20-80μm
Printer Material	Plastic, Metal
Forming Technology	SLM
Operating System	Windows 10
Origin	China

Key Features

Adjustable Laser Spot

Adjust the laser spot from 35-80μm to optimize energy distribution for diverse materials (e.g., titanium alloy, stainless steel). Smaller spots (35-50μm) enable ultra-fine details, ideal for microstructures and thin-walled parts; larger spots (60-80μm) boost efficiency for bulk components.

Dual Scraper System

Equipped with soft/hard dual scrapers to ensure printing accuracy and prevent thin-walled part jamming, providing superior surface quality and layer stability.

High Precision & Density

Layer thickness 0.02-0.05mm, density up to 99%-100%, surface roughness Ra6-15 μm. Engineered for parts that require maximum structural integrity.

Technical Specifications

Parameter	Specification
Model	SLM Dual-Laser
Laser	IPG 500W / Domestic Laser
Build Size	Diameter 252mm
Spot Size	≈40μm
Scanning System	ScanLab
Layer Thickness	0.02-0.05mm
Part Density	99%-100%
Accuracy	±0.1mm
Surface Roughness	Ra 6-15μm
Total Power	8KW/9KW
Compatible Materials	Stainless Steel, High-Temperature Alloys, Titanium Alloys, Aluminum Alloys, High-Entropy Alloys

Product Process Flow

Technical Process Flow of SLM Dual-Laser

Application Fields

Medical Implants: Porous titanium alloy orthopedic implants (50-200μm structures).
Aerospace Components: Nickel-based superalloy turbine blades with 0.3mm internal channels.
Industrial Molds: Conformal cooling injection molds (40% cooling improvement).
Rapid Prototyping: Acoustic metamaterial lattice structures and fuel cell bipolar plates.
Customization: Topology-optimized lightweight racing brackets (45% weight reduction).

Services & Support

We provide full-cycle support including material parameter package customization (30+ metal powders), equipment operation certification training (ISO/ASTM 52920 compliant), and 24/7 remote diagnostics with real-time oxygen monitoring (<100ppm).

Packaging & Shipping

Every system is meticulously packaged in heavy-duty wooden crates with anti-vibration reinforcement, certified to withstand extreme transit conditions. Our ISO-certified logistics network ensures 99.9% damage-free delivery to 50+ countries.

Company Profile & Global Reach

The manufacturer is an industry-leading provider of new energy intelligent equipment and SLM dual-laser 3D printing systems, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines, CCS Intelligent Manufacturing Lines, and metal additive manufacturing. Since its establishment, the company has continuously advanced the development of laser processing and automation technologies, delivering high-performance equipment to global industries with a focus on precision, efficiency, and Industry 4.0 integration.

Certifications & Exhibition

Frequently Asked Questions

Q1. What checks are required before starting the equipment? Ensure sufficient inert gas supply (recommended oxygen level <100ppm); Verify powder filling meets minimum requirements (typically 30% of build chamber capacity); Calibrate scraper leveling (tolerance ±0.01mm).

Q2. How to extend the lifespan of the laser system? Regularly clean laser optics every 200 hours; Avoid prolonged full-power operation (recommended ≤80%); Maintain a stable cooling system with water temperature at 20±2ºC.

Q3. How to maintain the powder recycling system? Clean the sieve after each print to prevent clogging; Inspect powder delivery pipes monthly; Replace powder filters every 500 hours or after processing 200kg of powder.

Q4. How to handle abnormal alarms during operation? Record the alarm code and refer to the operation manual; Check the status of related sensors (oxygen level, temperature, pressure); Contact technical support with equipment log files.

Q5. How to ensure consistent print quality? Regularly calibrate the laser beam path every 100 hours; Use standard test pieces to verify equipment status; Monitor melt pool stability via real-time feedback.

Q6. What should be considered for long-term equipment shutdown? Empty and clean the build chamber; Disconnect power and drain the cooling system; Periodically start the equipment for a monthly self-check.